Capabilities
Over the past 30 years, gear services have developed Strong ties with our customers from various industries. In order to Service so many industries, we are always expanding our operations and capabilities with state of the art equipment that ensures precision time and time again.
Here is a list of our equipment and capacity.
Precision CNC Turning:
TUR930MNx4M CNC Lathe
36.6″swing x157.5″ between centers, 5.5″Bore, Fanuc 21iT Control.
- 3 CNC Lathes with bar capacity from 2″ – 24″ and Chucking
- Precision turning to .0004″
- Live Tooling
Precision CNC Milling
- 2 Vertical Machining Centers; table sizes from 16″ X 34″ to 25″ X 90″ including 4-axis machining
- 2 Horizontal Machining Centers; w/4-axis capability and 16″X16″X24″ capacity
- Jig Bores to .0003″ tolerance
Horizontal Mills
Manual Lathes:
2 Summit Horizontal Lathes 4” x 16” to 25 by 90”
1 Cincinnatti Horizontal 12”x 120”
Surface and cylindrical grinders
Cincinnati Cylindrical 24” to 60”
Covel Excel 3 axis Surface grinder 48”x-24”y-48”Z
Heald ID Grinder 36”x36”
Balancing
IRD Balancer 11,000 Lbs. capacity
Welders:
7 Mig, Tig, and Healiarc
9 Step Quality Assurance Process
All gearbox repairs are overseen not only by our machinist but by our knowledgeable engineers, and conform to not only ISO 9001 standards but also our own 9 step quality assurance process.
1. Open and clean all foreign dirt, debris, oil, grease, etc.
2. Sandblast gears and housing.
3. Detailed visual inspection of all seals, gaskets, bearings, and gears by one of our veteran engineers to recognize and report why your gearbox failed.
4. Magnaflux, die test all working parts and housing for hairline and stress fractures.
5. Submit a written quote for services
6. Make necessary repairs upon approval.
7. Preload and test for a minimum of 8 hours for vibration and over-heating.
8. Apply PPG 2 stage corrosion and heat resistant paint.
9. Shrink wrap and band unit and schedule for delivery back to your facility all with a 36-month warranty.
